How to Get Consistent Thickness When Using Variable Depth Concrete Molds
Many customers purchase concrete or plaster molds that are deeper or thicker than the desired thickness that they want to reproduce. This could be due to design availability or the fact that the mold style they like only comes in a deeper or thicker mold. Sometimes there may be a set of multiple moulds with the same face style, but different depths, and there is a need for consistent thickness of the finished tile or stone. Let's say that you purchased a concrete stone mold that was three-inches deep and thus would make a three-inch thick stone when poured full. Or that you purchased four molds, with each being a different depth. What if you wanted to make a lot of stone veneer that was uniformly only one-inch thick from those molds? How would you go about getting a consistent thickness of one-inch?
There are actually two options or methods open to you. Let's say that the molds you would be receiving are made with black ABS, so a regular black magic marker would be difficult to see if you tried writing on the black plastic mold with it. What we use is a silver marker to mark the stock numbers on our black ABS plastic molds. And it works fine for us. You can pick one of these silver or gold metallic ink markers up at any stationary supply store. Measure one inch up from the bottom on the inside of the mold with a straight ruler and make a line. Repeat that on all four sides of the mould. Once you have your molds marked at the height desired it's just a matter of filling your mold with concrete up to that line each time you pour your concrete batch. Fill the mold with a little bit extra concrete or plaster so when you bounce and vibrate the concrete to level it, it ends up level with your lines. Each stone, tile, or other item will be the same thickness when you remove it from the mould, no matter how deep the original mold is.
Should you need... molds or moulds, colorant, concrete sealer, stains, or other concrete, cement, or plaster supplies for your handyman or home improvement project, please visit our catalogue website at www.TheMoldStore.com or our shopping cart website at http://www.TheMoldStore.us to get ideas. If you are interested in starting a concrete stone and veneer, or concrete and cement paver, brick or tile business, visit our Olde World Stone & Tile Business Opportunity website at www.Oldeworld.com for full details, instructions and various stone making and other concrete product making packages. We also offer D-I-Y Packages in our catalogue and on our shopping cart websites.
CLICK ON THE GREEN "LINK" BUTTONS TO GO TO THAT INFORMATION CATEGORY PAGE